Terraboard® Eco-friendly Recyclable Expansion Mailers - Case of 200

Our TerraBoard® Expansion Mailers are engineered to securely ship bulkier, dimensional contents—from bound materials and sample kits to multi-item literature packs. Designed for fulfillment teams managing volume, these mailers offer clean presentation, strong protection, and eco-conscious performance with every shipment.

Each mailer features an expandable gusset to accommodate thicker contents, while remaining rigid and crush-resistant. With no need for bubble wrap or inserts, they're optimized for high-efficiency operations.

Perfect for:

  • Apparel, Home Textile, Sample kits, sales collateral, booklets
  • Ecommerce brands shipping bundled products
  • B2B catalogs, service manuals, and product documentation

Every case includes 200 premium mailers, manufactured with 100% recyclable board and equipped with a peel-and-seal adhesive for quick packing and a professional finish.

✔ Expanding design for bulkier contents
✔ Crush-resistant & rigid—no inserts required
✔ Peel-and-seal adhesive for quick fulfillment
✔ Clean, eco-friendly presentation
✔ 200 recyclable mailers per case
✔ Lightweight to reduce shipping costs
✔ Clean exterior, perfect for labels or custom branding
✔ Made in USA

In stock - Ready to be shipped

Estimated delivery between October 09 and October 11. Order within .

Size

How to Request a Quote:

  1. Click the "Request a Quote" button above
  2. Select your mailer type and color preferences
  3. Enter your custom dimensions
  4. Choose your printing options
  5. Upload your design files
  6. Submit your request for a personalized quote

Our team will review your specifications and provide you
with a custom quote tailored to your needs.

Mailer Types

Sustainability Commitments

Recycled Curbside

100%

Synthetic Coatings

0%

USA Made

100%

Made with renewable kraft fibers. No plastic, foil, or synthetic coatings.

Ideal for:

  • Apparel & soft goods
  • Literature, documents, manuals
  • Jewelry, books, calendars, and promotional materials
  • Any product requiring lightweight shipping

Recommended for:

  • eCommerce and DTC Brands
  • Fulfillment centers
  • Marketing Agencies
  • Law Firms and Business Services
  • Subscription services
  • Warehousing & logistics


Trusted by leading eCommerce brands

Terraboard® Eco-friendly Recyclable Expansion Mailers - Case of 200

Terraboard® Eco-friendly Recyclable Expansion Mailers - Case of 200

$140.00

$140.00

Mailer specifications.

Origin

USA

Certification

Our mill partner is FSC and SFI certified.

Brand

TerraBoard

Resistance

Mailer is water / moisture resistant

Material

Compostable, Curbside Recyclable & Biodegradable

Strength

Ninety Mullen Burst

OUR SUSTAINABILITY PROMISE

Your packaging. Reimagined in minutes. Zero plastic.

At TerraBoard®, we believe brands shouldn’t have to choose between protection and sustainability. Our mailers are 100% recyclable, plastic-free, and designed to help you ship smarter—with less waste and more impact.

Customize your package

Sustainable

The TerraBoard® mailer is recyclable and biodegradable and comes with a variety of eco-friendly features.

Direct from the manufacturer

We proudly manufacture TerraBoard® mailers in the USA in our manufacturing location in Louisville, KY

No minimum order

No minimum order required you can order 1 case at a time or order in bulk and save.

TerraBoard® Sustainability Promise

Eco-friendly. eCommerce-ready. Zero plastic. All performance.

At TerraBoard®, we believe you shouldn’t have to choose between protecting your product and protecting the planet. Every mailer we produce is:

  • 100% recyclable and plastic-free
  • Made in the USA using post-consumer materials
  • Designed for high-volume, low-impact shipping
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