Terraboard® Eco-friendly Recyclable Expansion Flat Mailers - Case of 200

(0)

Our TerraBoard® Expansion Flat Mailers are engineered to securely ship bulkier, dimensional contents—from bound materials and sample kits to multi-item literature packs. Designed for fulfillment teams managing volume, these mailers offer clean presentation, strong protection, and eco-conscious performance with every shipment.

Each mailer features an expandable gusset to accommodate thicker contents, while remaining rigid and crush-resistant. With no need for bubble wrap or inserts, they're optimized for high-efficiency operations.

Perfect for:

  • Apparel, Home Textile, Sample kits, sales collateral, booklets
  • Ecommerce brands shipping bundled products
  • B2B catalogs, service manuals, and product documentation

Every case includes 200 premium mailers, manufactured with 100% recyclable board and equipped with a peel-and-seal adhesive for quick packing and a professional finish.

✔ Expanding design for bulkier contents
✔ Crush-resistant & rigid—no inserts required
✔ Peel-and-seal adhesive for quick fulfillment
✔ Clean, eco-friendly presentation
✔ 200 recyclable mailers per case
✔ Lightweight to reduce shipping costs
✔ Clean exterior, perfect for labels or custom branding
✔ Made in USA

In stock - Ready to be shipped

Estimated delivery between August 25 and August 27. Order within .

$140.00

Size

How to Request a Quote:

  1. Click the "Request a Quote" button above
  2. Select your mailer type and color preferences
  3. Enter your custom dimensions
  4. Choose your printing options
  5. Upload your design files
  6. Submit your request for a personalized quote

Our team will review your specifications and provide you
with a custom quote tailored to your needs.

Sustainability Commitments

Recycled Curbside

100%

Synthetic Coatings

0%

USA Made

100%

Made with renewable kraft fibers. No plastic, foil, or synthetic coatings.

Ideal for:

  • Apparel & soft goods
  • Literature, documents, manuals
  • Jewelry, books, calendars, and promotional materials
  • Any product requiring lightweight shipping

Recommended for:

  • eCommerce and DTC Brands
  • Fulfillment centers
  • Marketing Agencies
  • Law Firms and Business Services
  • Subscription services
  • Warehousing & logistics


Trusted by leading eCommerce brands

Mailer specifications.

Origin

USA

Certification

Our mill partner is FSC and SFI certified.

Brand

TerraBoard

Resistance

Mailer is water / moisture resistant

Material

Compostable, Curbside Recyclable & Biodegradable

Strength

Ninety Mullen Burst

Sustainable

The TerraBoard® mailer is recyclable and biodegradable and comes with a variety of eco-friendly features.

Direct from the manufacturer

We proudly manufacture TerraBoard® mailers in the USA in our manufacturing location in Louisville, KY

No minimum order

No minimum order required you can order 1 case at a time or order in bulk and save.

OUR SUSTAINABILITY PROMISE

Your packaging. Reimagined in minutes. Zero plastic.

At TerraBoard®, we believe brands shouldn’t have to choose between protection and sustainability. Our mailers are 100% recyclable, plastic-free, and designed to help you ship smarter—with less waste and more impact.

How TerraBoard Stacks Up

Not all mailers are created equal. See how TerraBoard compares with traditional plastic mailers and standard padded envelopes:

TerraBoard Mailers
Plastic Mailers
Padded Envelopes
Made from 100% recycled content
Curbside recyclable
Rarely
Inconsistent
Plastic-free
Lightweight for shipping
Lightweight but plastic
Limited
Supports brand sustainability
Custom printed options
Limited
Limited

TerraBoard® Sustainability Promise

Eco-friendly. eCommerce-ready. Zero plastic. All performance.

At TerraBoard®, we believe you shouldn’t have to choose between protecting your product and protecting the planet. Every mailer we produce is:

  • 100% recyclable and plastic-free
  • Made in the USA using post-consumer materials
  • Designed for high-volume, low-impact shipping