Frequently Asked Questions
Learn More About TerraBoard®
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Products FAQs
TerraBoard® is a proprietary product line developed by Papercone Corporation, known for its premium-quality materials and innovative design. Positioned as a high-value offering in the envelope and packaging sector, TerraBoard® is crafted to support sustainability, durability, and superior customer presentation—making it ideal for businesses aiming to elevate their brand and deliver a premium unboxing experience.
TerraBoard® is engineered with sustainability at its core—offering a greener, smarter alternative to conventional packaging:
- Made with 100% recycled materials, including 75% post-consumer waste (PCW
- The mailers are biodegradable, compostable, and curbside recyclable, helping keep packaging out of landfills
- The production mill holds FSC and SFI certifications, ensuring responsible forestry and sustainable sourcing practices
- Lightweight yet durable, TerraBoard® thin, flexible structure reduces both its actual and dimensional (Dim) weight—helping businesses lower shipping costs and carbon emissions compared to bulky corrugated alternatives
TerraBoard® is moisture-resistant, not fully waterproof. It’s engineered to provide protection against light moisture and humidity during transit—keeping contents safe under typical shipping conditions. However, it is not intended for prolonged exposure to heavy rain or submersion. For added protection, many customers pair TerraBoard® mailers with inner liners or use them in controlled shipping environments.
TerraBoard® is designed primarily for indoor or standard shipping use, offering durability and light moisture resistance. While it can handle brief exposure to outdoor conditions—such as during last-mile delivery—it is not built for prolonged outdoor use, direct rainfall, or extended exposure to sunlight. For outdoor applications, additional protective packaging is recommended to ensure content integrity.
Shipping & Returns FAQs
TerraBoard® products are shipped from Papercone Corporation’s headquarters and production facility in Louisville, Kentucky. Centrally located in the U.S., this hub enables fast, efficient distribution across North America—ensuring reliable lead times and responsive fulfillment for both small and large orders.
Standard lead times for TerraBoard® orders typically range from 5 to 10 business days, depending on order volume, customization requirements, and shipping location. For high-volume or custom-printed orders, additional production time may apply. All orders ship from Louisville, KY, allowing for efficient delivery across the U.S.
If you have a specific timeline or deadline, we recommend contacting our team directly to confirm availability and expedite options.
Yes, expedited shipping options are available for most TerraBoard orders. If you have a tight deadline or require faster delivery, please let our team know during checkout or contact us directly. We’ll work with you to select the best expedited method based on your location, order type, and timeline.
Please note that expedited options may depend on inventory availability and order volume, especially for custom-printed items.
Size & Shipping FAQs
TerraBoard® mailers come in a range of standard sizes to fit various product types—from documents and apparel to light-duty goods. Commonly stocked sizes include:
Flat Mailer
- 6 X 9
- 6 X 10
- 7 1/4 X 12
- 9 X 12
- 9 1/2 X 14 1/2
- 10 X 13
- 10 1/2 X 16
- 12 1/2 X 15
- 12 1/2 X 19
Jumbo Flat
- 14 1/4 X 20
- 19 X 24
Expansions
- 6 X 12 X 3
- 8 1/2 X 14 1/2 X 3
- 9 1/2 X 16 X 3
- 10 1/2 X 19 X 4
- 12 1/2 X 20 X 4
Custom sizes may also be available for high-volume or branded orders. If you have specific dimensions or packaging needs, our team can help recommend the best fit—or create a tailored solution.
Yes—switching to TerraBoard® can significantly reduce your DIM-weight shipping costs. TerraBoard® mailers are thinner and more flexible than corrugated boxes, which means they often fall under lower dimensional weight brackets when calculated by carriers. This allows businesses to:
- Lower shipping rates
- Avoid upcharges from oversized packaging
- Optimize fulfillment for lightweight, non-fragile items
Combined with its lightweight recycled materials, TerraBoard® is a cost-efficient, eco-friendly alternative to bulkier packaging—helping you save on both shipping and sustainability goals.
Choosing the right TerraBoard® mailer size depends on the dimensions, thickness, and fragility of your product. As a general guide:
- 6" x 9" - Ideal for small items like documents, phone accessories, or stationery
- 9" x 12" / 10" x 13" - Great for apparel, books, or flat merchandise
- 12" x 15.5" / 14.5" x 19" – Suited for bulkier apparel, catalogs, or light boxed items
To ensure a proper fit:
- Leave a 0.5"–1" margin on each side of the item
- Consider your item’s thickness and foldability
- If shipping fragile or oddly shaped items, you may want to combine with inner padding
Still unsure? Reach out to our team at 1-502-810-1255 we’ll help you find the best size for your specific use case.
Orders, Wholesale & Fulfillment FAQs
You can order as little as one carton of any stock size.
Please submit a custom quote form or contact our customer service support at 1-502-810-1255 to inquire.
Yes. We offer volume-tiered pricing and partner support for resellers, fulfillment centers, and packaging distributors. Visit our Wholesale page to apply.
Most custom printed orders ship within 10–14 business days after artwork approval.
At this time, we primarily serve U.S.-based businesses. For international inquiries, please contact our team directly.
Eco-Friendly & Material FAQs
Not quite. TerraBoard® is made from 100% recycled content, including 94% post-consumer waste (PCW), making it one of the most eco-conscious mailers on the market.
TerraBoard® mailers are 100% curbside recyclable. They are not compostable, but they break down safely in standard paper recycling streams—no special facility required.
Yes. Our paper mill partners are FSC (Forest Stewardship Council) and SFI (Sustainable Forestry Initiative) certified, ensuring responsible sourcing.
Yes, we can print with water-based inks upon request. This minimizes environmental impact and maintains recyclability.
No. TerraBoard® is 100% plastic-free—unlike many padded mailers or poly-bag alternatives.
Product Performance FAQs
Yes. TerraBoard® offers moisture resistance under normal shipping conditions, keeping contents protected from light rain or handling.
TerraBoard® is tear-resistant but not completely tear-proof. It holds up well during transit and resists bending or puncturing better than poly mailers.
TerraBoard® has a burst strength rating of 90 Mullen, meaning it resists pressure and protects contents during rough handling.
Yes, we offer a two-way option with dual adhesive strips and a perforated flap for easy resealing during returns.
Customization & Branding FAQs
Absolutely. We offer custom printing with minimums as low as one carton. You can print your logo, branding, or full-color designs.
We can print up to five colors, including full-color CMYK on kraft or white stock.
Yes. We provide dielines, design guidance, and basic layout assistance if needed.
Still have questions?
Our team is here to help. Contact us and we’ll get back to you within 24 hours.