Bulk & wholesale
Buying expansion mailers in volume? The price drops per carton.
Order more cartons and your per-unit price steps down automatically. High-volume orders route to a fast bulk quote, direct from the factory.
Example: 6×12×3 expansion, 200/carton. Tiers apply per SKU.
Custom printing
Put your logo on expansion mailers.
Custom-printed expansion mailers, manufacturer-direct, in single or two color with low minimums. Branded packaging that holds depth and still ships flat-rate friendly.
Expansion Mailers
Questions, answered.
What does the expansion gusset do?
The gusset lets the mailer expand to hold depth, so bulkier or boxed goods fit without a separate box. Both 3-inch and 4-inch gussets are available across the sizes.
How many mailers come in a carton?
Expansion mailers ship 200 per carton. One carton is the minimum order, and the per-unit price shown is for a single carton.
Can I add my logo?
Yes. Any expansion mailer can be custom printed in single or two color, direct from our factory. Request a custom quote to get started.
Are they recyclable?
Every TerraBoard expansion mailer is 100% curbside recyclable and plastic-free, made with renewable kraft fibers. No plastic, foil, or synthetic coatings.
Do I get a discount for volume?
Yes. The per-unit price drops automatically as your carton count climbs, and high-volume orders route to a fast bulk quote.
Not sure on size? Hold
one first.
Order a free sample kit and check the fit, material, and
print on your own products before you commit to a
carton.
Sample
TerraBoard expansion mailers are gusseted, 100% recycled paperboard mailers manufactured in Louisville, KY. Available in five sizes from 6×12×3 inch to 12½×20×4 inch and sold in cartons of 200, they add depth to hold bulkier and boxed goods while staying curbside recyclable and plastic-free. Every size can be custom printed with your logo, and volume pricing is available direct from the manufacturer.